How to Determine the Right Size and Type of TMA for Your Application

truck-mounted attenuators, TMAs, work zone safety, traffic safety training, Western Highways Traffic Safety

Choosing the wrong Truck-Mounted Attenuator (TMA) doesn’t just waste money—it risks lives and triggers $50,000–$250,000 OSHA/Caltrans fines. Western Highways Traffic Safety has supplied and maintained MASH-certified TMAs for California contractors since 2008. In the last 24 months alone, we’ve equipped 680+ vehicles with zero liability incidents and 100% Caltrans inspection pass rate.

truck-mounted attenuators, TMAs, work zone safety, traffic safety, Western Highways Traffic Safety
truck-mounted attenuators, TMAs, work zone safety, traffic safety, Western Highways Traffic Safety

This guide gives you the exact decision matrix we use with Caltrans, Cal Cities, and every major highway contractor to select the correct TMA—every time.

1. Start with Posted Speed & Facility Type (MASH Test Level Required)

Posted Speed LimitFacility TypeRequired MASH Test LevelMinimum TMA Weight Class
≤ 35 mphLocal streets, residentialTL-2100-series (2,100 lbs)
40–50 mphArterials, collectorsTL-2 or TL-3100 or 225-series
≥ 55 mphFreeways, expressways, rural highwaysTL-3225-series (4,500+ lbs)

Rule: Never use a TL-2 TMA on a 60+ mph facility. Caltrans will red-tag the truck instantly.

2. Match Host Vehicle GVWR to TMA Compatibility Chart

Host Truck GVWRCompatible TMA Models (2025)Max Impact Rating
10,000–15,000 lbsTrafFix Scorpion II 100, Verdeg Vervex VPS-10062 mph (100 km/h)
15,001–26,000 lbsScorpion II 225, Verdek VPS-225, Trinity MPS-35070 mph (113 km/h)
> 26,000 lbs (Class 7–8Trinity Highway TL-3 70K, Verdek VPS-350 Heavy Hauler70 mph

Fact: Using an under-weight TMA on an over-weight truck voids MASH certification and your liability insurance.

3. Choose Cartridge Style: Scissor-Lift vs. Fixed-Tilt vs. 90° Vertical

StyleBest ApplicationDeployment TimeStorage HeightCost Range
Scissor-LiftMoving lane closures, daily use60–90 sec13–14 ft
Fixed-Tilt (60°)Long-term stationary (paving, striping)30–45 sec15–17 ft$$
90° Vertical StowLow-clearance bridges, urban work, transport15 sec8–9 ft$$$

Most popular in California: Scorpion II C-Series with 90° vertical stow—fits under 10-ft overpasses and deploys fastest.

4. Arrow Board & Lighting Requirements by State

StateMinimum Arrow Board SizeRequired Lighting
California60″×30″ Type C4-corner strobes + sequential chevrons
Arizona48″×24″ Type CAmber strobes only
Nevada60″×30″ Type CFull sequential + work lights
Texas60″×30″ Type DTMA must have integrated truck lighting sync

Western Highways pre-wires every TMA with California-compliant Wanco or SolarTech boards—plug-and-play.

5. Critical Add-Ons That Prevent Fines & Accidents

Add-OnWhy It’s Non-Negotiable in 2025Cost
Impact-activated cameraProves TMA was down during rear-end collision$850
GPS + telematicsRequired by many prime contractors for billing$45/mo
Backup alarm & strobe syncCal/OSHA hearing & visibility rules$420
Extended warranty cartridgeCovers crash replacement up to 3 events$1,200/yr

6. Real-World TMA Selection Examples (2024–2025 Jobs)

Project TypeSpeedTruck GVWRTMA ChosenReason
I-5 repaving (night work)70 mph26,500 lbsScorpion II 225 Vertical-StowLow clearance + fast deploy
City of Fresno arterial resurfacing45 mph14,500 lbsTrafFix Scorpion II 100 TiltBudget + local roads only
CA-99 widening (rural)70 mph33,000 lbsVerdek VPS-350 Heavy HaulerMaximum protection for 80-ft spacing

All units passed Caltrans safety meetings with zero comments.

7. Quick Reference Decision Tree (Print & Keep in Truck)

  1. What is the posted speed? → Determines TL-2 vs TL-3
  2. What is the truck GVWR? → Determines 100 vs 225 vs 350 series
  3. Daily or stationary work? → Scissor vs tilt vs vertical
  4. Clearance restrictions? → Vertical stow required
  5. State-specific lighting? → Pre-wire accordingly

Why Contractors Trust Western Highways for TMA Selection

  • Only authorized California dealer for TrafFix Scorpion II, Verdek, and Trinity
  • In-house MASH crash-test library and spec sheets for every model
  • Same-day/next-day delivery from Porterville, CA stock
  • Full installation, wiring, and Caltrans decal service
  • Rental fleet available if you’re testing before buying

Get it wrong once and you’ll pay for it forever. Get it right the first time with Western Highways.

Call +1 (559) 785-1400 or email info@westernhighwaystrafficsafety.com for your free TMA selector worksheet and current inventory list.

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Your crew’s safety—and your bottom line—depend on the right TMA. Let the experts make sure you have it.

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